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Steel, Ceramic, and Polyethylene as Hard Armor Materials Comparative Analysis

  • If you've ever bought body armor , you're probably aware that you can select between hard and soft armor plates . There are still a few decisions you must make in addition to the main one. You must choose between using polyethylene, ceramic, or strong steel plates. Here is a brief summary of the many materials used for hard armor plates, along with the benefits and drawbacks of each, to assist you in making an intelligent and educated choice.

  • STEEL PLATES

    The most popular material, steel, has been produced and used commercially since World War II.


    Steel bulletproof armor was reportedly first used by Fillipo Negroli. He received a commission to develop armor with bulletproof capabilities. This was the first successful product, developed in 1561. Since then, steel plates have undergone constant design evolution that has improved their performance. In order to address the growing demand for protection from today's more potent weapons, armor from past eras is insignificant by comparison to that of today. Steel plates perform well when used frontally with powerful bullets. Shrapnel and a variety of bullets can be stopped by them.


    Steel plates rely on their durability to force an impacting bullet to split, enlarge, and then spread.


    Despite being commonly utilized and accessible, steel armor plates are not always the best option. There is no disputing that steel is somewhat weighty even though it can offer a lot of protection in the form of plates. Additionally, excessive spalling from steel armor plates can result in secondary fragmentation wounds from the ensuing shrapnel.


    Steel plates are the most cheap of the three, but they are also the heaviest, weighing 8 to 10 pounds compared to ceramic and polyethylene plates.

  • POLYETHYLENE (UHMWPE) PLATES

    PE, or polyethylene, is a thermoplastic in essence. High Density Polyethylene sheet is covered with unidirectional Ultra High Molecular Weight Polyethylene Fibers to create polyethylene armor. A cohesive hard armor plate is produced by placing such sheets in a mold, cutting them to size, then compressing them under intense pressure and heat. These plates benefit from the friction that a bullet's spin creates. The polyethylene melts from friction and clings to the round. The polyethylene cools down and rehardens after being stopped.


    Polyethylene typically does not have a significant initial influence on the surrounding region, thus you can fire multiple rounds at it without experiencing any immediate problems.utilized for bonding would affect how much the back face deforms and how long the plate could withstand rounds before delaminating.


    Polyethylene plates are up to seventy percent lighter than ceramic plates and weigh between two and five pounds, making them more lightweight than steel. The trade-off is that Level IV plating cannot yet be mass produced at a commercial level using the materials and methods that are available, hence it is not rated to stop armor-piercing bullets. Polyethylene plates might cost 200–300% more than ceramic and steel plating, in addition.

  • CONCLUSION

    If you've ever bought body armor, you're probably aware that you can select between hard and soft armor plates. There are still a few decisions you must make in addition to the main one. You must choose between using polyethylene, ceramic, or strong steel plates. Here is a brief summary of the many materials used for hard armor plates, along with the benefits and drawbacks of each, to assist you in making an intelligent and educated choice.


    You can easily get the best Plate Carriers, NIJ-rated Body Armor Plates, and other Tactical Accessories from Chowey Armor's comprehensive selection of body armor gear, which will undoubtedly complete your armor loadout. 

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